70 years of GESIPA®
Connections that set standards
Connections that make history
Ever since our company was founded in 1955, GESIPA® has been synonymous with innovation, quality and reliability in the field of joining technology. Over the course of seven decades, we have revolutionised blind riveting technology and set new standards in terms of precision and functionality.
Together with our partners and customers, we develop solutions that connect – today, tomorrow and in the future. Celebrate with us 70 years of passion for connections that last!
Take a look at our history in our company chronicle. Discover the milestones that have shaped us over the past decades and how we have always found new ways to meet our customers' requirements.
Innovative spirit – More experience. More than standard
Since our foundation, the innovative spirit has been at the heart of GESIPA®. From the very beginning, we have made it our mission to advance joining technology through groundbreaking products and technologies. Whether it's our first blind riveting solutions or today's modern joining techniques, we are constantly setting new standards. Our drive is to meet the challenges of our customers with innovative solutions and to actively shape the industry. This pioneering spirit has always been our foundation and will continue to shape our work in the future.
‘The company has made it its business to constantly improve and develop its products and to come up with ideas for products that tomorrow's markets need."
(Special edition of the Freitags-Anzeiger newspaper, local newspaper for Mörfelden, Walldorf, Kelsterbach and Zeppelinheim, 29 November 1969)
An excerpt of the innovations from the last few decades:
1956 – NTX
In 1956, just one year after GESIPA® was founded, the Nietomat NT I laid the foundation for the success story of the hand riveting tool. Company founder Dr Hans-Georg Biermann applied for a patent for the ‘hand riveting tool for making blind rivet joints’ and advertised it as ‘the new type of automatic riveting tool as a hand riveter’.
Over the following years, GESIPA® continued to develop the Nietomat, introducing a succession of models from NT II to NT IV, before finally launching the modern NTX hand rivet tool. This set new standards in terms of precision, comfort and durability and was even offered in a gold colour for the 50th anniversary in 2006.
With the NTX-F, GESIPA® introduced a further development that enables automatic mandrel ejection thanks to its opening spring. Both models are characterised by a long stroke, a patented intermediate lever system for force reduction and pleasant handling.
1970 – GAV
The first GAV automatic riveting machine
GESIPA® set a milestone in joining technology in 1970 with the introduction of the first GAV automatic riveting machine. Unique at the time, the GAV revolutionised the automated processing of blind rivets and laid the foundation for modern production solutions.
1994: Automatic spent mandrel extraction as standard
In 1994, the GAV series was further developed with the introduction of the GAV 7000. For the first time, an automatic spent mandrel extraction system was integrated as standard, significantly improving the efficiency and cleanliness of the processing and once again making GESIPA® a pioneer in blind riveting technology.
2023 – GAV with sustainability update
With the revised GAV, GESIPA® presented another innovation in blind riveting technology in 2023 that redefines efficiency and sustainability.
Thanks to a number of technical improvements, the compressed air consumption of the automatic riveting machines has been reduced by up to 24% – a significant advance that lowers energy consumption and protects the environment. At the same time, the performance of the GAV has even been increased under certain conditions, making it an even more powerful tool.
The optimised disposal of spent mandrels is particularly impressive: a significantly stronger vacuum now allows the use of hose packages up to 8 metres long, considerably extending the flexibility and reach of the GAV. The reduced fluctuations in compressed air in the customer's system also ensure more stable and efficient operation.
1992 – AccuBird®
The first battery-powered blind rivet tool
In 1992, GESIPA® revolutionised joining technology with the introduction of the world's first battery-powered blind rivet setting tool – the AccuBird®.
This groundbreaking invention made it possible to work without cables with maximum flexibility and laid the foundation for today's generation of modern battery-powered riveting tools.The AccuBird® has been further developed over the past few decades and has become a real all-rounder. It is still popular and appreciated by our customers today.
1992 – PolyGrip®
The multigrip blind rivet
In 1992, GESIPA® launched the PolyGrip®, a multigrip blind rivet that covers a wide grip range and can replace up to five standard rivets. This innovation reduces storage costs and simplifies the assembly process by offering maximum versatility and efficiency.
This all-rounder has been continuously developed over the decades and is still a valuable product in our catalogue today.
2000 – FireBird®
GESIPA® reached a significant milestone in the processing of blind rivet nuts with the introduction of the FireBird. Specially developed for quick, wireless processing on construction sites and in industrial manufacturing, the FireBird's low weight and easy handling allow for extremely fast work with high performance.
Thanks to the Li-ion technology, the device offers low self-discharge and a long battery life. The battery shape is particularly practical, allowing the device to be placed on the battery. The FireBird has an optimised torque for drilling open the blind rivet nut and an automatic shut-off function that ensures precision. The setting and drilling processes are functionally separated, which allows for efficient handling, while the automatic drilling function further simplifies the workflow.
With its robust, impact-resistant construction, a well-balanced centre of gravity and an ergonomic handle, the FireBird ensures fatigue-free working. Thanks to its reliability and durability, the FireBird is still part of our programme today and continues to be appreciated in demanding applications.
2001 – TAURUS®-Serie
The introduction of the TAURUS® series marked a milestone in fastening technology.
With its patented gripper mechanism and chuck jaw system, this tool series set new standards. Thanks to their minimal weight and exceptionally high setting force, the TAURUS® tools combine efficiency and power in a unique way. The optimal use of compressed air ensures maximum efficiency and shortens work cycles considerably.
In addition, the devices score points with low-vibration operation, sound attenuation and minimal recoil – ideal for comfortable and pleasant work.
Today, the TAURUS® family, which is constantly being further developed, continues to stand for reliability, efficiency and ergonomics.
2010 – FireFox®
Since its introduction in 2010, the pneumatic-hydraulic Firefox series from GESIPA® has stood for innovation and reliability in the setting of blind rivet nuts.
With features such as precise setting force adjustment, which is gentle on the materials being joined and the thread, and the automatic pre-drilling function, the Firefox series offers maximum user comfort and exceptional process reliability.
The versatile tools cover a wide range of applications from M3 to M12 and also allow for secure processing of multi-range blind rivet nuts such as the GESIPA® PolyGrip®. The fast and automated operation ensures significant time savings and maximum efficiency in the production process.
Today, the devices are still in demand worldwide, are reliable in use and an integral part of the GESIPA® product range. You can still find the Firefox series in the current catalogue – proof of its quality and durability for 15 years!
2015 – Bird Pro Serie
In 2015, GESIPA® launched the Bird Pro series, an innovative advancement in battery-powered blind riveting technology.
The AccuBird® Pro, PowerBird® Pro, PowerBird® Pro Gold Edition, FireBird® Pro and FireBird® Pro Gold Edition tools expand the successful Bird family with a new series and meet the most stringent customer requirements.
The Bird Pro series combines proven technology, such as the low-wear chuck jaw system and the ergonomic design of the TAURUS® series, with the latest BLDC motor technology. These brushless DC motors offer a high level of efficiency, a long service life and particularly quiet operation.
Even today, the devices are still in use and prove themselves worldwide in everyday industrial applications. In 2021, they were additionally converted to the CAS battery system (Cordless Alliance System) to offer even more flexibility and compatibility with other tools.
About the Bird Pro Series for blind rivets About the bird pro series for blind rivet nuts
2021 – Cordless Alliance System
In 2021, GESIPA® took another important step in the development of the Bird Pro series by switching its battery-powered riveting tools to the cross-manufacturer Cordless Alliance System (CAS).
CAS allows more than 400 tools from a wide range of different applications and manufacturers to be operated using standardised batteries and chargers. GESIPA® is now expanding this system to include high-performance battery-powered riveting tools that take flexibility and efficiency to a whole new level.
The CAS battery packs, based on the latest Li-Ion and LiHD technology, offer impressive endurance and power. The GESIPA® Bird Pro tools are equipped with 2.0 Ah battery packs as standard, while the compact 4.0 Ah battery is available as an accessory. Of course, all other CAS battery packs are also compatible with the devices, guaranteeing maximum freedom and saving resources.
With its integration into the CAS system, GESIPA® is setting new standards in battery technology and demonstrating how commitment and partnership can expand the range of applications for customers.
2022 – Der Birdie®
The smallest and lightest blind riveting tool in its class!
In 2022, GESIPA® presented an innovation in blind riveting technology with the Birdie. As the lightest and smallest battery-powered riveting tool in its performance class, the Birdie is a symbol of our innovative spirit and the consistent further development of our products. At just 900 g (without battery), it allows for fatigue-free working with maximum comfort.
Its balanced centre of gravity, ergonomic design and practical functions such as the integrated light ring and non-slip stand emphasise the focus on user-friendliness.
The Birdie sets new standards in terms of technology: a setting force of 10 kN, a stroke of 25 mm and precise, ball-bearing components ensure fast and precise results when processing blind rivets up to 5 mm. Thanks to the wear-free BLDC motor and energy recovery, the tool works efficiently and for long periods.
The Birdie not only stands for technical excellence, but also for sustainability and flexibility. Embedded in the cross-manufacturer Cordless Alliance System (CAS), it offers maximum freedom thanks to compatible batteries and chargers that conserve resources and expand the range of possible applications.
2024 – NEU
iBird® Pro CL
The iBird® Pro CL is an intelligent riveting tool that can be seamlessly integrated into digital production systems thanks to the GESIPA® Interface 4.0, enabling efficient, self-organised manufacturing.
UniversalGrip
The UniversalGrip expands the PolyGrip family with an extended rivet mandrel for hard-to-reach areas. It replaces several standard rivets and provides outstanding bearing pressure and water resistance.
PowerBird Pro Gold Edition SRB
The PowerBird Pro Gold Edition SRB offers precise and safe processing of lockbolts. With a setting force of 20,000 N and a stroke of 25 mm, it ensures durable, vibration-resistant joints that meet the highest requirements.
Interface 4.0
The Interfaces 4.0 UNIVERSAL and PROFINET seamlessly connect blind riveting tools to external control systems and offer flexibility for efficient, safe riveting processes.
Pro blind rivet range
The 1,578-piece range with 15 PolyGrip multigrip blind rivets enables flexible and efficient processing in a variety of material thicknesses. Conveniently packaged in a stackable L-Boxx.
Roof rivet
The plumber's rivet expands the GESIPA portfolio with a connector specially developed for metalwork in outdoor areas. It is easy to solder and available in a range of different material combinations. Ideal for thin materials such as guttering, it can be processed using any GESIPA blind riveting tool.
Connections that matter to us
Global production sites
Always close at hand thanks to branches and agencies on all continents.
Certified quality worldwide
All GESIPA® production plants have a certified quality management system in accordance with IATF 16949.
Customer focus and flexibility
are two aspects that are truly writ large at GESIPA®. The creativity of our employees and their willingness to embrace innovation help to ensure that our customers are always satisfied and that we can work together as partners.
Sustainability
is important to us! We place a great deal of emphasis on ergonomics and energy efficiency in our processes and setting tools.
Services
Take advantage of the GESIPA® service – a wide range of services from a single source for a straightforward process.
Application-oriented & cost-effective
GESIPA® riveting technology focuses on the direct relationship with the customer and their requirements with the aim of designing application-optimised and cost-effective joining solutions.
Connections that cross borders
Our local presence means we can offer a fast and reliable service and an optimum supply of spare parts – right where you need us. This is how we combine global expertise with regional customer focus.
Connections that make us strong
70 years – full of gratitude
We would like to express our heartfelt thanks to all of our employees, partners and customers who have made a significant contribution to the success and growth of GESIPA® over the last 70 years. Your commitment, cooperation and trust have helped us to realise our visions and reach new milestones time and time again. We are proud of what we have achieved together and look forward to many more successful years of partnership and innovation.
